An FCL Coupling, or Flexible Coupling, is a mechanical device used to connect two shafts together at their ends for the purpose of transmitting power. It accommodates misalignment, reduces shock loads, and dampens vibrations, ensuring smooth operation and longevity of machinery. These couplings are essential in various industrial applications, including pumps, compressors, generators, and conveyor systems, where precision and reliability are paramount.
Our FCL Couplings are engineered to meet stringent industrial standards. Below is a detailed table of parameters for different models:
| Model | Bore Diameter Range (mm) | Max Torque (Nm) | Max Speed (RPM) | Weight (kg) | Material |
|---|---|---|---|---|---|
| FCL-100 | 10-25 | 50 | 10,000 | 0.5 | Stainless Steel |
| FCL-200 | 20-40 | 150 | 8,000 | 1.2 | Aluminum Alloy |
| FCL-300 | 30-60 | 300 | 6,000 | 2.5 | Carbon Steel |
| FCL-400 | 40-80 | 500 | 5,000 | 4.0 | Stainless Steel |
What types of misalignment can an FCL Coupling accommodate?
An FCL Coupling can handle angular misalignment up to 3 degrees, parallel misalignment up to 0.5 mm, and axial displacement up to ±1 mm, depending on the model. This flexibility ensures reliable operation even in imperfect setups.
How do I select the right FCL Coupling for my application?
Consider factors such as torque requirements, shaft sizes, operating speed, environmental conditions (e.g., temperature, humidity), and the type of misalignment present. Refer to the technical specifications table above and consult with our engineering team for personalized recommendations.
Are FCL Couplings suitable for high-speed applications?
Yes, certain models like the FCL-100 can operate at speeds up to 10,000 RPM. Always check the maximum speed rating for the specific coupling model to ensure it meets your application's demands without causing imbalance or failure.
What maintenance is required for an FCL Coupling?
FCL Couplings are designed for low maintenance. Regularly inspect for signs of wear, such as cracks or corrosion, and ensure proper lubrication if specified (some models are maintenance-free). Typically, no periodic disassembly is needed, reducing operational costs.
Can FCL Couplings be used in corrosive environments?
Yes, models made from stainless steel or coated materials offer excellent resistance to corrosion, making them ideal for use in chemical processing, marine, or outdoor applications where exposure to moisture or chemicals is common.
What is the typical lifespan of an FCL Coupling?
With proper installation and under normal operating conditions, an FCL Coupling can last over 10 years. Factors such as overload, extreme misalignment, or harsh environments may reduce lifespan, so regular monitoring is advised.
Do FCL Couplings require special tools for installation?
No, most FCL Couplings can be installed using standard tools like wrenches and alignment fixtures. Follow the manufacturer's guidelines for bolt tightening torques and alignment procedures to ensure optimal performance.
Are there customizable options available for FCL Couplings?
Yes, we offer customization for bore sizes, keyways, materials, and special coatings to meet unique application requirements. Contact our sales team with your specifications for a tailored solution.
