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Custom Hydraulic Cylinder Applications

Superior quality, durability, and efficiency come together in RAYDAFON HYDRAULIC cylinders, which tailored to all your specific needs.

Spur &Bevel Gears

Introduction to Spur & Bevel Gears

Spur and bevel gears are fundamental components in mechanical systems, offering efficient power transmission between parallel and intersecting shafts, respectively. With decades of expertise in manufacturing high-precision gears, our products are engineered to meet stringent industrial standards, ensuring durability, reliability, and optimal performance in various applications, from automotive to heavy machinery.

Product Parameters: Spur Gears

Our spur gears are designed for smooth operation and high load capacity. Below are the key specifications:

  • Material: High-grade alloy steel, stainless steel, or brass, depending on application requirements.
  • Module Range: From 0.5 to 10 modules, catering to fine to coarse pitch needs.
  • Pressure Angle: Standard 20 degrees, with options for 14.5 degrees upon request.
  • Number of Teeth: Customizable from 10 to 200 teeth, ensuring compatibility with diverse systems.
  • Surface Treatment: Options include heat treatment (e.g., carburizing), plating, or coating for enhanced wear resistance.
  • Accuracy Class: DIN 5 to DIN 10 standards, guaranteeing precision in motion control.

Product Parameters: Bevel Gears

Bevel gears excel in transmitting power between intersecting axes, typically at 90 degrees. Our offerings include:

  • Material: Similar to spur gears, with choices like alloy steel for high strength or non-metallic materials for lightweight applications.
  • Gear Ratio: Available from 1:1 to 5:1, supporting various speed and torque requirements.
  • Shaft Angle: Standard 90 degrees, with customization for other angles up to 120 degrees.
  • Tooth Profile: Straight or spiral teeth; spiral bevel gears provide smoother and quieter operation.
  • Size Range: Pitch diameter from 10 mm to 500 mm, adaptable to compact or large-scale machinery.
  • Finishing: Precision grinding and lapping for minimal backlash and high efficiency.

Detailed Specifications Table

Parameter Spur Gears Bevel Gears
Maximum Torque Capacity Up to 500 Nm Up to 800 Nm
Operating Temperature Range -40°C to 120°C -50°C to 150°C
Noise Level < 70 dB < 65 dB (spiral type)
Efficiency 98-99% 95-98%
Standard Certifications ISO 9001, AGMA 2000 ISO 9001, DIN 3965

Applications of Spur & Bevel Gears

These gears are versatile and used across multiple industries:

  • Automotive: Transmission systems, differential drives.
  • Industrial Machinery: Conveyors, pumps, and machine tools.
  • Aerospace: Actuation systems and landing gear mechanisms.
  • Robotics: Precision movement in robotic arms and joints.
  • Marine: Steering and propulsion systems.

FAQ: Common Questions About Spur & Bevel Gears

What are the main differences between spur and bevel gears?
Spur gears have straight teeth and are used for parallel shafts, while bevel gears have angled teeth and transmit power between intersecting shafts, often at 90 degrees.

How do I choose the right material for my gear application?
Consider factors like load, speed, environment, and corrosion resistance. Alloy steel is common for high stress, stainless for corrosive environments, and brass for low-noise applications.

What maintenance is required for these gears?
Regular lubrication, inspection for wear or damage, and alignment checks are essential. For harsh conditions, more frequent maintenance may be necessary.

Can custom spur and bevel gears be manufactured?
Yes, we offer customization in size, material, tooth profile, and finish to meet specific operational needs, with prototyping available for validation.

What is the typical lifespan of these gears?
Lifespan varies based on usage, but with proper maintenance, spur gears can last over 10 years, and bevel gears up to 15 years in moderate conditions.

How does gear accuracy affect performance?
Higher accuracy (e.g., DIN 5) reduces noise, vibration, and wear, leading to smoother operation and longer service life, crucial in precision applications.

Are there environmentally friendly options available?
Yes, we provide gears made from recyclable materials and coatings that comply with RoHS and REACH regulations, minimizing environmental impact.

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